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The award-winning Phase Change Matters blog tracks the latest news and research on phase change materials and thermal energy storage. E-mail tips and comments to Ben Welter, communications director at Entropy Solutions. Follow the blog on Twitter at @PureTemp. Subscribe to the weekly PCM newsletter. Or join the discussion on LinkedIn.

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Research roundup: Passive cooling in buildings; honeycomb carbon fibers; leak-free aggregates; more

Ben Welter - Monday, October 14, 2019

From Applied Energy:

Passive cooling through phase change materials in buildings. A critical study of implementation alternatives

From Applied Thermal Engineering:

Honeycomb carbon fibers strengthened composite phase change materials for superior thermal energy storage

From e-Polymers:

Fabrication and characterization of conductive microcapsule containing phase change material

From Construction and Building Materials:

Preparation and characterization of nano-SiO2/paraffin/PE wax composite shell microcapsules containing TDI for self-healing of cementitious materials
Development of leak-free phase change material aggregates
Behavior of cementitious mortars with direct incorporation of non-encapsulated phase change material after severe temperature exposure

From Advanced Functional Materials:

Engineering the Thermal Conductivity of Functional Phase‐Change Materials for Heat Energy Conversion, Storage, and Utilization

From Journal of Energy Storage:

A numerical investigation of the effects of metal foam characteristics and heating/cooling conditions on the phase change kinetic of phase change materials embedded in metal foam
Applications of combined/hybrid use of heat pipe and phase change materials in energy storage and cooling systems: A recent review
Innovative composite sorbent for thermal energy storage based on a SrBr2·6H2O filled silicone composite foam

From ACS Applied Nano Materials:

Concentrated Ag Nanoparticles in Dodecane as Phase Change Materials for Thermal Energy Storage

From Materials Research Express:

Preparation of 1-dodecanol microcapsules with cellulose nanofibers-modified melamine-formaldehyde resin as a potential phase change material

From IOP Conference Series: Earth and Environmental Science:

Optimisation of Parameters in Thermal Energy Storage System by Enhancing Heat Transfer in Phase Change Material

From International Journal of Heat and Mass Transfer:

Thermal transport properties at interface of fatty acid esters enhanced with carbon-based nanoadditives

From Journal of Solar Energy Engineering:

Using a Novel Phase Change Material-Based Cooling Tower for a Photovoltaic Module Cooling

From Solar Energy:

Experimental investigation on micro-scale phase change material based on sodium acetate trihydrate for thermal storage

From RSC Advances:

A novel forced separation method for the preparation of paraffin with excellent phase changes

From Energy Conversion and Management:

Experimental characterisation of a novel thermal energy storage based on open-cell copper foams immersed in organic phase change material

PCM briefing: Acumen invests in Promethean Power Systems; Viking Cold wins Cleanie award

Ben Welter - Monday, October 14, 2019

• Social venture capital investor Acumen has invested an undisclosed amount in Promethean Power Systems Inc., which makes PCM-based refrigeration systems for cold-storage and milk chilling applications in off-grid and partially electrified areas of developing countries. Jiten Ghelani, chief executive of Promethean, which is based in Boston, Mass., and Pune, India, said the investment would help the company accelerate the adoption of its products across India and other markets, and also expand its cooling-as-a-service offerings. 

Air New Zealand pillow• Two new consumer products featuring temperature-control fabrics from Outlast Technologies hit the market recently: A pillow designed to improve the quality of sleep for passengers on Air New Zealand's long-haul flights and a Calloway pullover designed to keep golfers cool in warm weather and warm in cold weather

Viking Cold Solutions of Houston, Texas, won a Platinum Cleanie Award last month for a PCM-based storage and demand management project in Massachusetts. The Cleanie Awards, presented at this year's North America Smart Energy Week in Salt Lake City, Utah, recognize companies and individuals shaping the clean-tech and renewable energy industries. The Viking Cold project involved the installation and commissioning of TES systems to store refrigeration energy and facilitate 1.3 MW of energy demand reduction across eight customer facilities, including the Greater Boston Food Bank.

Sonoco ThermoSafe of Arlington Heights, Ill., has introduced a new temperature-controlled box rental service. "The new Orion r product line is based on the existing ChillTech product," said Ben VanderPlas, manager of engineering and product management at Sonoco. "We’ve made changes to make the product more reusable (added EPP) and have increased the VIP insulation. The PCMs remain the same, using paraffin-based materials. ChillTech was developed by Laminar Medica in the UK prior to their acquisition and integration into the ThermoSafe business. Solutions will exist for 2-8, 15-25 and frozen temperatures."

Sonoco ThermoSafe has posted an opening for a Senior Account Manager Europe, to be based in Netherlands.

Microtek Laboratories Inc. of Dayton, Ohio, has introduced a new line of PCM-equipped pouches and panels for use in temperature-controlled shipping.

Research roundup: Corrosion effect of Micronal PCMs; photovoltaic-thermal system optimization; diatomite-based composite; more

Ben Welter - Monday, September 09, 2019

From Renewable Energy and Sustainable Buildings:

Study of Corrosion Effect of Micronal® Phase Change Materials (PCM) with Different Metal Samples
Use of Phase Change Materials for Solar Systems Applications
Performance Optimization of Concentrated Photovoltaic-Thermal (CPV-T) System Employing Phase Change Material (PCM) in Hot Climate

From Asia International Symposium on Mechatronics:

Investigation for a Phase Change Immersion Cooling System

From Energy Conversion and Management:

Experimental study of active phase change cooling technique based on porous media for photovoltaic thermal management and efficiency enhancement

From Renewable Energy:

Enhanced properties of diatomite-based composite phase change materials for thermal energy storage
Hybrid thermal energy storage with phase change materials for solar domestic hot water applications: Direct versus indirect heat exchange systems

From Journal of Applied Polymer Science:

Surface modification of MWCNT and its influence on properties of paraffin/MWCNT nanocomposites as phase change material

From Energy and Buildings:

Energy and emissions analysis of ice thermal energy storage in the western US
Thermal energy storage characterization of cementitious composites made with Recycled Brick Aggregates containing PCM

From Solar Energy:

Innovative passive heat-storage walls improve thermal performance and energy efficiency in Chinese solar greenhouses for non-arable lands

From Construction and Building Materials:

Development of structural thermal energy storage concrete using paraffin intruded lightweight aggregate with nano-refined modified encapsulation paste layer

From Applied Energy:

A comprehensive review on positive cold energy storage technologies and applications in air conditioning with phase change materials

From International Journal of Energy Research:

Preparation and characterization of nano‐enhanced myristic acid using metal oxide nanoparticles for thermal energy storage
Performance comparison of different combined heat and compressed air energy storage systems integrated with organic Rankine cycle

From xPRESS Polymer Letters:

Editorial corner – a personal view / Thermal management with polymer composites

From International Symposium on Asphalt Pavement & Environment:

Impregnation of Lightweight Aggregate Particles with Phase Change Material for Its Use in Asphalt Mixtures

From Journal of Sol-Gel Science and Technology:

Development of new inorganic shape stabilized phase change materials with LiNO3 and LiCl salts by sol-gel method

From Advanced Functional Materials:

Functional Soft Composites As Thermal Protecting Substrates for Wearable Electronics

Research roundup: Microencapsulated coconut oil; mixed alkanes microcapsules; low-hydration heat cement slurry; more

Ben Welter - Tuesday, August 27, 2019

From Cellulose:

Microencapsulated organic coconut oil as a natural phase change material for thermo-regulating cellulosic fabrics

From Journal of Physics: Conference Series:

Numerical and experimental investigation of melting process in spherical PCM capsule used for low-temperature thermal energy storage systems

From Energy:

Synthesis and characterization of mixed alkanes microcapsules with phase change temperature below ice point for cryogenic thermal energy storage
Preparation of Low Hydration Heat Cement Slurry with Micro-encapsulated Thermal Control Material

From Applied Thermal Engineering:

A Three-Dimensional Numerical Investigation of a Novel Shallow Bore Ground Heat Exchanger Integrated with Phase Change Material

From Polymer Science:

Preparation of Phase Change Microcapsules with Inorganic/Polymer Hybrid Shell Through a “Two-Step” Reaction

From Solar Energy:

Improved thermal energy storage for nearly zero energy buildings with PCM integration

From Thermal Science and Engineering Progress:

A theoretical and experimental study of a TBAB salt hydrate based cold thermal energy storage in an air conditioning system

From Journal of Energy Storage:

A Review of Phase Change Materials for the Thermal Management and Isothermalisation of Lithium-Ion Cells

From Energy Conversion and Management:

Experimental performance evaluation of a novel designed phase change material integrated manifold heat pipe evacuated tube solar collector system

From Renewable and Sustainable Energy Reviews:

Corrosion mechanisms in molten salt thermal energy storage for concentrating solar power

Research roundup: Microencapsulated sugarcane wax; night ventilation; caprylic acid composite; more

Ben Welter - Friday, August 23, 2019

From Chemical Engineering:

Thermal properties and behavior of microencapsulated sugarcane wax phase change material

From Renewable Energy:

Experimental study on the influence of preparation parameters on strengthening stability of phase change materials (PCMs)
Climatic and seasonal suitability of phase change materials coupled with night ventilation for office buildings in Western China

From Applied Energy:

Thermal energy storage (TES) with phase change materials (PCM) in solar power plants (CSP). Concept and plant performance

From Materials Research Express:

Preparation and thermal characteristics of caprylic acid based composite as phase change material for thermal energy storage

From Energy Conversion and Management:

Thermodynamic assessment of an integrated renewable energy multigeneration system including ammonia as hydrogen carrier and phase change material energy storage

From Russian Journal of General Chemistry:

Symmetrical Fatty Dialkyl Carbonates as Potential Green Phase Change Materials: Synthesis and Characterisation

From Journal of Physics: Conference Series:

An Integrated Energy Power Generation with Energy Storage System

From Safety in Extreme Environments:

Review of energy storage technologies in harsh environment

From Materials Today: Proceedings:

Review on performance assessment of phase change materials in buildings for thermal management through passive approach

From International Journal of Environmental Science and Technology:

Sunlight-driven organic phase change material-embedded nanofiller for latent heat solar energy storage

From International Journal of Energy Research:

Application of a ground source heat pump system with PCM‐embedded radiant wall heating for buildings

From Industrial & Engineering Chemistry Research:

Theoretical Evaluation of an Organic Phase Change Material (PCM)-Inserted Dual-Functional Adsorbent for the Recovery of Heat of Adsorption

From Chemical Engineering Journal:

Flame-retardancy and thermal properties of a novel phosphorus-modified PCM for thermal energy storage

From Solar Energy:

Numerical study on charging characteristics of heat pipe-assisted cylindrical capsule for enhancing latent thermal energy storage

From Renewable Energy and Environmental Sustainability:

Use of phase change materials in concrete: current challenges

From Solar Energy Materials and Solar Cells:

Ambient pressure dried flexible silica aerogel for construction of monolithic shape-stabilized phase change materials

From Applied Thermal Engineering:

Preparation and properties of phase change temperature-tuned composite phase change material based on sodium acetate trihydrate–urea/fumed silica for radiant floor heating system

From Sustainable Cities and Societies:

Cardinal orientation and melting temperature effects for PCM-enhanced light-walls in different climates

From Journal of Thermal Analysis and Calorimetry:

Phase change materials (PCMs) for improving solar still productivity: a review

New dorm at Massachusetts college features 18,000+ square feet of PCM mats

Ben Welter - Thursday, August 15, 2019

Garfield passive house elements

A new dormitory at Williams College in Massachusetts is equipped with 18,200 square feet of mats filled with phase change material.

Garfield House, completed in time for the first students to move in this month, is designed to achieve Passive House PHIUS+ certification and LEED Gold certification. It features R-38 walls, R-60 roofs, triple-pane windows, high-efficiency energy recovery ventilation units, drainwater heat recovery and a 50 kw photovoltaic array.

The Infinite R PCM mats, made by Insolcorp LLC of New London, N.C., will help keep the passively cooled building comfortable when the weather is warm. The PCM is a salt hydrate with a peak melting point of 73 degrees F and a thermal storage capacity of about 170 joules per gram. The mats are deployed within Garfield's interior walls and above ceilings.

Jacob Higginbottom Jacob Higginbottom, director of higher education design at SGA in Boston, was project manager. He first learned about the potential use of phase change material in building envelopes and interiors in March 2018.

"A member of our team had run across the Infinite R product at a trade show and our client was looking for ways to introduce passive cooling techniques since it’s their campus standard to build residence halls without active cooling," said Higginbottom, right. "Upon research we convinced the client that this could help and they decided to give it a try."

Garfield House has no active cooling system. Did that present any special challenges?

"The fact that Garfield did not have cooling wasn’t necessarily a challenge for the PCM, but perhaps was more of an opportunity for the project itself," said Mick Dunn, Insolcorp president. "The project wasn’t without a cooling source altogether. The design team implemented well-designed ERV/ventilation to leverage cool overnight temperatures. As part of the Passive House design process, some issues were identified with cooling and being able to maintain comfort without the introduction of A/C. So we worked with them to analyze a suitable amount of PCM to help address that cooling issue and help negate the need for investment in mechanical cooling other than ventilation.

"We’ve had numerous applications where the PCM has been used with no active cooling. Most of these have been very large industrial applications where the PCM has been used to control peak plant temperatures in buildings with very high internal heat loads. The results have been very good, and we’ve seen reductions as much as 10 to 15F compared with baseline temps. Sometimes we’ll be using a higher temp PCM to promote natural re-freezing. In more conventional occupied office/housing applications we’d typically still be looking for some kind of mechanical cooling mechanism such as ventilation if air conditioning is not present. And we’d probably be more likely to consider this as a viable strategy in climates such as California or New England than say Florida where humidity and overnight temperatures are very high."

The engineering firm Thornton Tomasetti of New York conducted whole building energy modeling in WUFI Passive, the program required by the Passive House Institute US (PHIUS). The models project cooling demand of 0.74 kBtu per square foot per year and a cooling load of 1.64 Btu per hour per square foot. A PCM thermal simulation model projects a peak cooling reduction of 10 degrees F.

Will the building's actual performance be measured against these metrics in the first year of occupancy?

Elsa Mullin, senior sustainability consultant at Thornton Tomasetti, says PHIUS "does not require post-occupancy measurement and verification after initial occupancy."

Higginbottom said LEED certification for the design portion is completed. All construction requirements have been submitted and he expects a LEED Gold certificate from the U.S. Green Building Council by the end of the month.

He said the use of PCM won't be a factor in the certification process.

"A building like this can easily achieve LEED Gold without the use of this material," he said. "PCM was introduced to address thermal comfort. Active cooling does not dramatically affect the building energy consumption in a use type like this (most loads come from domestic HW and plug loads and ventilation fans which are still required irrespective of cooling design)."

It's the first time Higginbottom has used PCM in a project. He hopes to use it in future projects.

"The interesting part about this product is the ability to fine-tune a building towards net zero or net positive and also to flatten out the demand for cooling and possibly downsize equipment in the future and save money on operating and up front costs," he said. "We would like to have more research to back that up, but it’s a speculation on our part that this would be a benefit to building owners’ first costs and life-cycle costs."

Patent application: PCM-based enhancement for reversed-cycle defrosting

Ben Welter - Thursday, July 25, 2019

U.S. patent application 20190226735 (applicant Sunamp Ltd., Lothian, Great Britain):

"A thermal energy storage system in the form of a reverse-cycle defrosting vapour compression system suitable for use with systems adapted to transfer heat from at least one heat source to at least one heat sink (heat transfer system), wherein said thermal energy storage system comprises: at least two thermal energy storage units; said thermal energy storage units comprise a thermal store comprising a heat exchanger with the storage units comprising a primary coil and a secondary coil; the primary coil is dedicated for use with refrigerant fluids and is adapted for inter-connection to both a condenser and a pressure-lowering device for use with a heat transfer system; the secondary coil is dedicated for use with heat transfer fluids and wherein said secondary coils are adapted to exchange heat with the phase change material in each thermal storage unit; said primary and secondary coils are surrounded by a suitable phase change material."

http://www.freepatentsonline.com/20190226735.pdf

Research roundup: Diatomite‐based hydrated salt composites; zinc oxide coating of hermetically encapsulated paraffins; more

Ben Welter - Thursday, July 25, 2019

From International Journal of Energy Research:

Design of diatomite‐based hydrated salt composites with low supercooling degree and enhanced heat transfer for thermal energy storage

From Journal of Physical Chemistry B:

Clusters in Liquid Fatty Acids: Structure and Role in Nucleation

From Construction and Building Materials:

Development of thermal energy storage lightweight structural cementitious composites by means of macro-encapsulated PCM
Preparation of microencapsulated phase change materials used graphene oxide to improve thermal stability and its incorporation in gypsum materials

From Journal of Power and Energy:

Numerical modelling of phase change material melting process embedded in porous media: Effect of heat storage size

From Advanced Materials Interfaces:

Phase Change Materials: Doubly Coated, Organic–Inorganic Paraffin Phase Change Materials: Zinc Oxide Coating of Hermetically Encapsulated Paraffins

From NASA Technical Reports Server:

Utilization of Micro Tube Heat Exchanger for Next Generation Phase Change Material Heat Exchanger Development

From SN Applied Sciences:

Encapsulation of paraffin wax by rigid cross-linked poly (styrene divinylbenzene-acrylic acid) and its thermal characterization

From Energy Conversion and Management:

Transient performance of a Peltier super cooler under varied electric pulse conditions with phase change material

From Applied Thermal Engineering:

Thermal optimization of a kirigami-patterned wearable lithium-ion battery based on a novel design of composite phase change material
An experimental and theoretical study of the solidification process of phase change materials in a horizontal annular enclosure

From Journal of Energy Storage:

Enhancement of the thermal energy storage capacity of a parabolic dish concentrated solar receiver using phase change materials

From Renewable Energy:

Numerical simulation on the thermal performance of a PCM-containing ventilation system with a continuous change in inlet air temperature

From Energy Fuels:

Graphene modified hydrate salt/UV-curable resin form-stable phase change materials: continuously adjustable phase change temperature and ultrafast solar-to-thermal conversion

From Journal of Industrial and Chemical Engineering:

Thermal performance enhancement of a phase change material with expanded graphite via ultrasonication

From Chemistry Select:

Microencapsulation of Stearic Acid into Strontium Titanate Shell by Sol‐Gel Approach for Thermal Energy Storage

Patent application: Method for making PCM products and system therefor

Ben Welter - Thursday, July 18, 2019

U.S. patent application 20190217553 (inventor Peter Horwath, New London, N.C.):

Horwath patent drawing"A method for processing phase change material includes providing pieces of phase change material having a transition temperature, the pieces of phase change material being in a solid phase. A medium is provided which is transformable from a liquid state to a solid state, the medium is in the liquid state and at a temperature which is below the transition temperature of the pieces of phase change material. The pieces of phase change material are combined with the medium to form a mixture. The mixture is supplied to a tool which forms a phase change material product. The medium is then transformed to the solid state."

http://www.freepatentsonline.com/20190217553.pdf

Research roundup: Thermally conductive HDPE; pentaerythritol; RT44HC; epoxy resin composites; more

Ben Welter - Thursday, July 18, 2019

From Journal of Applied Polymer Science:

Thermally conductive high-density polyethylene as novel phase-change material: Application-relevant long-term stability
Reliable phase‐change polyurethane crosslinked by dynamic ionic‐bond crosslinking for thermal energy storage

From International Journal of Heat and Mass Transfer:

A molecular dynamics study of the effects of crystalline structure transition on the thermal conductivity of pentaerythritol as a solid-solid phase change material
A comparative study of the effect of varying wall heat flux on melting characteristics of phase change material RT44HC in rectangular test cells
High thermal response rate and super low supercooling degree microencapsulated phase change materials (MEPCM) developed by optimizing shell with various nanoparticles

From Materials Research Express:

Evaluation of thermophysical properties of shaped inorganic hydrated salt-based phase change materials for wall energy storage

From Construction and Building Materials:

Measurement and analysis of thermophysical parameters of the epoxy resin composites shape-stabilized phase change material
Thermal enhanced cement-lime mortars with phase change materials (PCM), lightweight aggregate and cellulose fibers

From Energy and Buildings:

Properties of concretes enhanced with phase change materials for building applications

From Hong Kong Polytechnic University:

Development of encapsulation methods for organic-based phase change materials in water

From Journal of Energy Storage:

Recent developments in the synthesis of microencapsulated and nanoencapsulated phase change materials

From Energy Conversion and Management:

Experimental and modeling study on thermal performance of hydrated salt latent heat thermal energy storage system

From Energies:

Thermal Response of Mortar Panels with Different Forms of Macro-Encapsulated Phase Change Materials: A Finite Element Study

From Renewable Energy:

Influence of the location of discrete macro-encapsulated thermal energy storage on the performance of a double pass solar plate collector system

From IOP Conference Series: Earth and Environmental Science:

Simulation and Analysis of Fuel Tank Heat Exchanger Based on Phase Change Material
Simulation Analysis of Thermal Storage Process of Phase Change Energy Storage Materials

From Nano-Structures & Nano-Objects:

Synthesis of organic phase change materials by using carbon nanotubes as filler material

From Processes:

Preparation and Performance Analysis of Graphite Additive/Paraffin Composite Phase Change Materials

From International Conference on Human-Computer Interaction:

Thermoregulating and Hydrating Microcapsules: Contributions of Textile Technology in the Design of Wearable Products for Wheelchair Dependents

From Materials Today:

Experimental study on hybrid natural circulation type solar air heater with paraffin wax based thermal storage

From Thermal Science and Engineering Progress:

Numerical and Experimental Investigation of Melting Characteristics of Phase Change Material-RT58