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The award-winning Phase Change Matters blog tracks the latest news and research on phase change materials and thermal energy storage. E-mail tips and comments to Ben Welter, communications director at Entropy Solutions. Follow the blog on Twitter at @PureTemp. Subscribe to the weekly PCM newsletter. Or join the discussion on LinkedIn.

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Research roundup: Self-luminous wood composite; palmitic acid/mullite composite; corrosion sensitivity of metal alloys; more

Ben Welter - Tuesday, February 12, 2019

From Energy Storage Materials:

Self-luminous wood composite for both thermal and light energy storage

From International Journal of Refrigeration:

The thermal performances of a refrigerator incorporating a Phase Change Material

From Renewable Energy:

Enhanced thermal conductivity of palmitic acid/mullite phase change composite with graphite powder for thermal energy storage
An experimental study on the corrosion sensitivity of metal alloys for usage in PCM thermal energy storages

From Energy Conversion and Management:

Sorption thermal energy storage: Hybrid coating/granules adsorber design and hybrid TCM/PCM operation
Novel hybrid microencapsulated phase change materials incorporated wallboard for year-long year energy storage in buildings

From Thermochimica Acta:

Experimental Investigation on Thermal Properties of Sodium Acetate Trihydrate based Phase Change Materials for Thermal Energy Storage
The preparation of AgI/Au/foam-Cu as a framework of composite for water-based cool storage phase-change material with low supercooling

From Energy and Buildings:

Nano-encapsulation of phase change materials: from design to thermal performance, simulations and toxicological assessment
Investigation of phase change materials integrated with fin-tube baseboard convector for space heating

From Journal of Energy Storage:

Nano-enhancement of phase change material in a shell and multi-PCM-tube heat exchanger

From Applied Energy:

Numerical investigation of phase change material thermal storage for space cooling

From Journal of Materials Chemistry A:

Vertically aligned carbon fibers as supporting scaffolds for phase change composites with anisotropic thermal-conductivity and good shape-stability

Patent application: Aliphatic materials in heating and cooling applications

Ben Welter - Wednesday, February 06, 2019

U.S. patent application 20190033009 (applicant Elevance Renewable Sciences Inc., Woodridge, Ill.):

"Aliphatic materials and their use in passive heating and cooling applications are generally disclosed. In some embodiments, dibasic acids and esters (diesters) thereof and their use in passive heating and cooling applications are disclosed. In some embodiments, C18 dibasic acids and esters thereof are disclosed, including their use in passive heating and cooling applications. In some embodiments, various olefins, including alkenes and olefinic acids and esters, are disclosed, including their use in passive heating and cooling applications."

http://www.freepatentsonline.com/20190033009.pdf

Research roundup: Thermal conductivity; decarbonization potential of compact heat storage; liquid desiccant cooling systems; more

Ben Welter - Wednesday, February 06, 2019

From Energy:

Effects of thermal conductivity and density on phase change materials-based thermal energy storage systems

From Renewable Energy:

Melting process investigation of phase change materials in a shell and tube heat exchanger enhanced with heat pipe

From Applied Thermal Engineering:

Compact latent heat storage decarbonisation potential for domestic hot water and space heating applications in the UK
Numerical and experimental study of phase-change temperature controller containing graded cellular material fabricated by additive manufacturing
A novel composite phase change material with paraffin wax in tailings porous ceramics
Characterisation and evaluation of a new phase change enhanced working solution for liquid desiccant cooling systems
Thermal properties enhancement and application of a novel sodium acetate trihydrate-formamide/expanded graphite shape-stabilized composite phase change material for electric radiant floor heating

From Environmental Research:

Latent heat storage biocomposites of phase change material-biochar as feasible eco-friendly building materials

From Colloids and Surfaces A:

A facile microencapsulation of phase change materials within silicone-based shells by using glass capillary devices

From Microporous and Mesoporous Materials:

Phase change in modified metal organic frameworks MIL-101(Cr): Mechanism on highly improved energy storage performance

From Applied Energy:

Role of porous metal foam on the heat transfer enhancement for a thermal energy storage tube
Energy saving performance assessment and lessons learned from the operation of an active phase change materials system in a multi-storey building in Melbourne

From Building and Environment:

Comparative analysis of the PCM application according to the building type as retrofit system

From Construction and Building Materials:

Evaluation of the potential use of form-stable phase change materials to improve the freeze-thaw resistance of concrete

From Results in Physics:

Application Research of Nano-storage Materials in Cold Chain Logistics of E-commerce Fresh Agricultural Products

From Journal of Energy Storage:

Using PCM as energy storage material in water tanks: Theoretical and experimental investigation

PCM with enhanced thermal properties developed for rail/truck container

Ben Welter - Saturday, January 12, 2019

Professor Yulong DingYulong Ding, the University of Birmingham professor who directed the development of a rail/truck shipping container designed to keep perishables cold without a power supply, says his team developed an organic phase change material with enhanced thermal properties for the project. The PCM is designed to keep the temperature inside the container between 5 and 12˚ C for up to 120 hours. Ding, director of the university's Center for Energy Storage, provided additional detail on the project in an interview this week.

Q: Describe your organization's role in the project.

A: It was funded by CRRC Shijiazhuang, a Chinese railway equipment manufacturer, and the project was collaborative. Our work at Birmingham included PCM materials development and fabrication, cold storage device design and testing, cold charging method and design. Work began in October 2017.

Q: What role did CRRC Shijiazhuang play?

A: CRRC was the project sponsor. Their work included manufacture and test of the device and cold charge device, installation of cold storage devices into large container, data-logging and IT, real application demonstration and testing (35,000 km combined road and railway testing across a wide climate zones).

Q: Can you briefly describe the testing methods and results?

A: I believe two standard containers were used, goods include all sorts of vegetables, flowers and fruits. Energy saving data have not been processed for the real tests but we do have testing data from labs, which is around 20 percent.

Q: Describe the PCM used in the application.

A: We used organic based PCM reformulated for enhanced thermal properties. Melting temperatures can be turned between -4 and 4 degree C, and the thermal storage capacity is >~200 kJ/kg.

Q: How big are the rail containers, typically, and how much PCM is used in each container?

A: We used the standard container for road transportation, which can be used for rail use. I prefer not to say the amount of PCM used, which may need approval from our sponsor.

Q: How is the PCM charged, and how long does it take to charge the PCM in a typical container?

A: We have a mobile charge device. The charging time is relatively short. The details will need our sponsor to approve before I can tell.

Q: In what material is the PCM contained (HDPE, film, metal)?

A: We used composite PCM contained in PCM storage device.

Q: How is the PCM deployed in the rail containers?

A: The PCM devices are installed inside the container.

Q: Does CRRC plan to manufacture the rail containers?

A: I doubt they would make the container.

https://www.birmingham.ac.uk/news/latest/2018/12/scientists-develop-world-first-cold-storage-roadrail-container.aspx

Research roundup: Hydrophobic lauric acid; paraffin in heat exchanger; EnergyPlus vs. IES; more

Ben Welter - Thursday, January 10, 2019

From Journal of Energy Storage:

Preparation of hydrophobic lauric acid/SiO2 shape-stabilized phase change materials for thermal energy storage

From Applied Thermal Engineering:

Development of paraffin wax as phase change material based latent heat storage in heat exchanger

From Renewable Energy:

Characterization and stability study of a form-stable erythritol/expanded graphite composite phase change material for thermal energy storage

From Journal of Building Engineering:

Comparison of EnergyPlus and IES to model a complex university building using three scenarios: Free-floating, ideal air load system, and detailed

From 4th International Conference on Renewable Energies for Developing Countries :

Phase Change Materials in a Domestic Solar Hot Water Storage Tank of the Lebanese Market
Numerical and experimental investigations of a PCM integrated solar chimney
Integrating a High Solar Combi-Plus System using PCM Storage in a Smart Network: KSA Case Study

From International Journal of Advanced Research In Applied Sciences, Engineering and Technology:

Solar Cooker with Heat Storage System: A Review [pdf]

From Energy and Buildings:


From Solar Energy Materials and Solar Cells:

Bio-based poly (lactic acid)/high-density polyethylene blends as shape-stabilized phase change material for thermal energy storage applications

From Construction and Building Materials:

Microstructure-guided numerical simulation to evaluate the influence of phase change materials (PCMs) on the freeze-thaw response of concrete pavements

From Energy Conversion and Management:

Thermal management of Li-ion battery pack with the application of flexible form-stable composite phase change materials
Experimental investigation on cylindrically macro-encapsulated latent heat storage for space heating applications

From International Communications in Heat and Mass Transfer:

Experimental investigation on using a novel phase change material (PCM) in micro structure photovoltaic cooling system
Experimental investigation on a novel composite heat pipe with phase change materials coated on the adiabatic section

From Journal of Cleaner Production:

Research roundup: Thermally modulated fiber sorbents; metamaterial-based radiative cooling; stearic–capric acid/porous nanoceramics; more

Ben Welter - Friday, January 04, 2019

From Industrial & Engineering Chemistry Research:

Development of Phase-Change-Based Thermally Modulated Fiber Sorbents

From ChemistrySelect:

Preparation and Thermal Properties of 1‐Hexadecanol‐Palmitic Acid Eutectic Mixture/Activated Carbon Composite Phase Change Material for Thermal Energy Storage

From Energies:

Thermal Conductivity Enhancement of Phase Change Materials for Low-Temperature Thermal Energy Storage Applications [pdf]
Metamaterial-Based Radiative Cooling: Towards Energy-Free All-Day Cooling [pdf]

From Renewable and Sustainable Energy Reviews:

A review and evaluation of thermal insulation materials and methods for thermal energy storage systems

From Materials Letters:

Stearic–capric acid/porous nanoceramics as a novel form-stable composite phase change material (FSPCM) for thermal energy storage

From International Refrigeration and Air Conditioning Conference:

Analysis of TES with PCM (Solid/Liquid) Integrated in a Residential System
Experimental Study on Portable Air-Conditioning System with Enhanced PCM Condenser

Incubator uses PCM to keep lab samples at optimum temperatures

Ben Welter - Saturday, December 22, 2018

Intellectual Ventures’ Global Good fund has signed a licensing agreement with JP Selecta of Spain to manufacture and distribute a microbiological incubator for laboratories in areas with unreliable electrical power.

Incudigit SV 30LThe body of the Incudigit-SV 30L is lined with phase change material, enabling the device to maintain a user-adjustable temperature setpoint of 35° C, 36° C or 37° C for at least eight hours without power. 

“This incubator will help frontline health workers perform important culture-based microbiological tests in places where power is unreliable – a critical step in managing diseases like tuberculosis, sepsis, enteric and diarrheal diseases, and sexually-transmitted bacterial infections,” said Maurizio Vecchione, executive vice president of Global Good.

Three members of the Intellectual Ventures team that developed the incubator (Michael Friend, principal investigator; Simon Ghionea, senior researcher and electrical engineer; and Andy Miller, senior researcher and mechanical engineer) fielded questions about the device.

Q: What was your role in the development of the Incudigit-SV 30L?

A: The team came up with the initial concept, analyzed and designed the first-generation prototype, tested in the lab and the field and then transitioned the device to JP Selecta for the product development cycle. After the first product units were developed, the team then verified the performance of the units.

Q: What was the biggest challenge in developing the device?

Drawing of Incudigit SV 30 prototypeA: The device has to be able to support power blackouts which could occur with ambient conditions above and below the temperature setpoints (of which there are three), so developing a method to properly assess the state of the PCM was a challenge. Additionally, while the initial PCM chosen for the device had great performance at first, it was discovered that after repeated deep cycling that the enthalpy was depleting. This PCM could be recharged using an overheat procedure; however this imposed an unacceptable impact on the use case. We wound up having to change to a more stable PCM with slightly less performance than the original.

Q: Describe the typical user of the device.

A: The typical user is a medical technician/microbiologist in a laboratory which does not have reliable power. In most countries in the developing world this may be all the labs with the exception of the national reference laboratory.

Q: When will manufacturing/distribution begin?

A: With product launch this week, manufacturing/distribution is just beginning. The first units will be delivered to Doctors Without Borders for pilot tests in South Sudan and Niger in January as well as the African Medical and Research Foundation and the Lao-Oxford-Mahosot Hospital Wellcome Trust Research Unit. As this is allowing microbial culture to take place in labs where it previously could not occur, it will be difficult to estimate quantities.

Q: Describe how the device functions, especially how PCM is used. Does the device include a battery to provide active cooling and power the electronics when external power is not available?

A: The device uses PCM as a “thermal storage battery” in order to control the temperature (see reference paper http://medicaldevices.asmedigitalcollection.asme.org/article.aspx?articleid=2718461). A key feature is to maintain the PCM in a state such that it can maintain incubation setpoint temperatures at 35, 36, and 37 C during power blackouts with ambient conditions that can be above or below the setpoints. No active heating or cooling is used, only a small battery to maintain the electronics to perform temperature and power monitoring. [see YouTube video]

Q: What are the specs on the phase change material?

A: It's a paraffin with a peak melt point of 37 C and a thermal storage capacity of 160 joules per gram.

Q: How much PCM is used in each device?

A: 19 liters.

Research roundup: Thermo-regulating bamboo fabric; PCM emulsions; nanoparticle-enhanced composite; more

Ben Welter - Friday, November 30, 2018

From Journal of Cleaner Production:

Autonomous greenhouse microclimate through hydroponic design and refurbished thermal energy by phase change material

From Journal of Energy Storage:

Development of heat accumulation unit based on heterogeneous structure of MF/PCM for cogeneration units

From Textile Research Journal:

Preparation and evaluation of thermo-regulating bamboo fabric treated by microencapsulated phase change materials

From International Journal of Clothing Science and Technology:

Development of thermo-regulating fabrics using PCM microcapsules with poly(methyl methacrylate-co-2-hydroxy ethyl methacrylate) shell and n-alkane core

From Canadian Society for Mechanical Engineering International Congress:

Preparation and Properties of Nanoparticle-enhanced Composite Phase Change Material with Ceramic Porous Media

From Solar Energy Materials and Solar Cells:

A comprehensive review on phase change material emulsions: Fabrication, characteristics, and heat transfer performance

From 59th Conference on Simulation and Modelling:

Convective Melting Modeling Approach for Phase Change Materials with Variable Boundary Heating

From Energy Conversion and Management:

Simultaneous energy storage and recovery in the triplex-tube heat exchanger with PCM, copper fins and Al2O3 nanoparticles

From International Journal of Energy Research:

Operation strategies guideline for packed bed thermal energy storage systems [pdf]

From Journal of Molecular Liquids:

Solidification process of hybrid nano-enhanced phase change material in a LHTESS with tree-like branching fin in the presence of thermal radiation

From Energy:

Experiment study on thermal performance of building integrated with double layers shape-stabilized phase change material wallboard

Patent application: Cables made of phase change material

Ben Welter - Thursday, November 29, 2018

U.S. patent application 20180334775 (applicant E.I. du Pont de Nemours and Co., Wilmington, Del.):

"A phase change material (PCM) is useful for thermal management in various applications such as automotive, building, packaging, garments, and footwear, and in devices such as wires and cables. The cable described herein comprises a core and a PCM layer surrounding the core. The PCM layer comprises a PCM composition, which in turn comprises a 1,3-propanediol fatty acid ester. The core consists of a yarn, strand or wire made of a natural or synthetic polymeric material or a metal."

http://www.freepatentsonline.com/20180334775.pdf

Patent application: Thermal storage units and methods of making and using them

Ben Welter - Monday, November 12, 2018

U.S. patent application 20180320987 (applicant University of Texas Board of Regents, Austin, Texas):

"Sugar alcohol blends of galactitol and mannitol and compositions comprising such blends are disclosed as phase change materials (PCMs). A method of forming carbon nanotubes on a carbon substrate is described. Carbon substrates with carbon nanotubes, in particular, conformal layers of carbon nanotubes on carbon substrates, are also disclosed, as are methods of making and using these materials. Thermal storage units are also provided. The thermal storage units can comprise a heat exchange path through which a heat exchange medium flows, and a thermal storage medium in thermal contact with the heat exchange path."

http://www.freepatentsonline.com/20180320987.pdf