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The award-winning Phase Change Matters blog tracks the latest news and research on phase change materials and thermal energy storage. E-mail tips and comments to Ben Welter, communications director at Entropy Solutions. Follow the blog on Twitter at @PureTemp. Subscribe to the weekly PCM newsletter. Or join the discussion on LinkedIn.

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Patent application: Latent-heat storage body microcapsules

Ben Welter - Monday, October 14, 2019

U.S. patent application 20190300770 (applicant National University Corp., Hokkaido University, Hokkaido, Japan):

Hokkaido microcapsule patent drawing"In the present invention, after a primary coating film is formed by boehmite treatment of the surface of a core particle in a solution comprising Al ions, a secondary coating film is formed by cooling the solution to the supersaturation temperature of the Al ions to cause deposition of a hydroxide of aluminum on the surface of the primary coating film, and an Al oxide film is formed on the surface of the core particle by heat treating the secondary coating film in an oxidizing atmosphere. Consequently, the shell is thickened by the amount of secondary coating film formed, so that the cyclic strength of the capsule can be secured and the composition change of the PCM in the production process is remarkably suppressed."

http://www.freepatentsonline.com/20190300770.pdf

Research roundup: Passive cooling in buildings; honeycomb carbon fibers; leak-free aggregates; more

Ben Welter - Monday, October 14, 2019

From Applied Energy:

Passive cooling through phase change materials in buildings. A critical study of implementation alternatives

From Applied Thermal Engineering:

Honeycomb carbon fibers strengthened composite phase change materials for superior thermal energy storage

From e-Polymers:

Fabrication and characterization of conductive microcapsule containing phase change material

From Construction and Building Materials:

Preparation and characterization of nano-SiO2/paraffin/PE wax composite shell microcapsules containing TDI for self-healing of cementitious materials
Development of leak-free phase change material aggregates
Behavior of cementitious mortars with direct incorporation of non-encapsulated phase change material after severe temperature exposure

From Advanced Functional Materials:

Engineering the Thermal Conductivity of Functional Phase‐Change Materials for Heat Energy Conversion, Storage, and Utilization

From Journal of Energy Storage:

A numerical investigation of the effects of metal foam characteristics and heating/cooling conditions on the phase change kinetic of phase change materials embedded in metal foam
Applications of combined/hybrid use of heat pipe and phase change materials in energy storage and cooling systems: A recent review
Innovative composite sorbent for thermal energy storage based on a SrBr2·6H2O filled silicone composite foam

From ACS Applied Nano Materials:

Concentrated Ag Nanoparticles in Dodecane as Phase Change Materials for Thermal Energy Storage

From Materials Research Express:

Preparation of 1-dodecanol microcapsules with cellulose nanofibers-modified melamine-formaldehyde resin as a potential phase change material

From IOP Conference Series: Earth and Environmental Science:

Optimisation of Parameters in Thermal Energy Storage System by Enhancing Heat Transfer in Phase Change Material

From International Journal of Heat and Mass Transfer:

Thermal transport properties at interface of fatty acid esters enhanced with carbon-based nanoadditives

From Journal of Solar Energy Engineering:

Using a Novel Phase Change Material-Based Cooling Tower for a Photovoltaic Module Cooling

From Solar Energy:

Experimental investigation on micro-scale phase change material based on sodium acetate trihydrate for thermal storage

From RSC Advances:

A novel forced separation method for the preparation of paraffin with excellent phase changes

From Energy Conversion and Management:

Experimental characterisation of a novel thermal energy storage based on open-cell copper foams immersed in organic phase change material

Patent application: Controlled release dual-walled microcapsules

Ben Welter - Friday, September 20, 2019

U.S. patent application 20190282989 (applicant Encapsys LLC, Appleton, Wis.):

"A method of forming dual melamine/acrylic walled microcapsules having improved physical properties and release control as well as the microcapsules formed by the process wherein the capsule wall is formed by the use of select (meth)acrylate monomers and/or oligomers and/or select self-condensing melamine resins."

http://www.freepatentsonline.com/20190282989.pdf

Patent application: Reduced permeability microcapsules

Ben Welter - Friday, September 20, 2019

U.S. patent application 20190275490 (applicant Trucapsol LLC, Bethlehem, Penn.):

Trucapsol patent drawing"Disclosed is a composition including controlled release particles, wherein each of the controlled release particles includes: (a) a core including at least one hydrophobic active ingredient; and (b) a wall at least partially surrounding the core and including: (i) an outer layer including a copolymer of polyacrylamide and polyacrylate; (ii) an intermediate layer under the outer layer and including a polyurea; (iii) an inner layer under the intermediate layer and including an acrylate copolymer; and optionally (iv) an optional outer layer above the outer layer and including a quaternary amine containing moiety, wherein the inner layer is a mesh and the controlled release particles are effective to retain the at least one hydrophobic active ingredient upon exposure to water and effective to release the at least one hydrophobic active ingredient in response to friction. A method for preparing the composition is also disclosed."

http://www.freepatentsonline.com/20190275490.pdf

Research roundup: Mesoporous silica; nanoencapsulation of oleic acid PCM; flexible crosslinking; more

Ben Welter - Friday, September 20, 2019

From International Journal of Energy Research:

Facile functionalized mesoporous silica using biomimetic method as new matrix for preparation of shape‐stabilized phase‐change material with improved enthalpy
Binary mixtures of fatty alcohols and fatty acid esters as novel solid‐liquid phase change materials

From Journal of Applied Polymer Science:

Phase change material with flexible crosslinking for thermal energy storage

From Journal of Thermal Analysis and Calorimetry:

Nanoencapsulation of oleic acid phase change material with Ag2O nanoparticles-based urea formaldehyde shell for building thermal energy storage

From Renewable Energy:

Enhanced properties of diatomite-based composite phase change materials for thermal energy storage

From Energy:

Perspectives for short-term thermal energy storage using salt hydrates for building heating
Design and construction of mesoporous silica/n-eicosane phase-change nanocomposites for supercooling depression and heat transfer enhancement
Numerical investigations on performance of phase change material Trombe wall in building

From Energy and Buildings:

Potential of energy flexible buildings: evaluation of DSM strategies using building thermal mass
Numerical analysis in a full-scale thermal energy storage tank with dual PCM capsules

From Applied Thermal Engineering:

Experimental determination and fractal modeling of the effective thermal conductivity of autoclave aerated concrete (AAC) impregnated with paraffin for improved thermal storage performance
Preparation and characterization of new nano-particle mixed as thermal storage material
Numerical investigation on integrated thermal management for a lithium-ion battery module with a composite phase change material and liquid cooling

From Chemical Engineering Journal:

Fatty Amines/Graphene Sponge Form-Stable Phase Change Material Composites with Exceptionally High Loading Rates and Energy Density for Thermal Energy Storage

From MATEC Web of Conferences:

Thermal conductivity of aerated concrete (AC) composites containing micro-encapsulated phase change materials [pdf]
Overheating mitigation in buildings: a computational exploration of the potential of phase change materials [pdf]

From Solar Energy:

Experimental study on the thermal performance of capric acid-myristyl alcohol/expanded perlite composite phase change materials for thermal energy storage

From Solar Energy Materials and Solar Cells:

Graphitization as efficient inhibitor of the carbon steel corrosion by molten binary nitrate salt for thermal energy storage at concentrated solar power
A strategy for designing microencapsulated composite phase change thermal storage materials with tunable melting temperature

From Institute of Electronics and Information Engineers 2019 Summer Conference:

Thermal Management System in Electric vehicle Battery Pack Using Phase Change Material

From Materials Chemistry and Physics:

Preparation and thermal properties of n-eicosane/nano-SiO2/expanded graphite composite phase-change material for thermal energy storage

From Sustainable Cities and Society:

Simulative optimization on energy saving performance of phase change panels with different phase transition temperatures

From Thermochimica Acta:

The stability and thermophysical properties of a thermal fluid containing surface-functionalized nanoencapsulated PCM

From International Journal of Heat and Mass Transfer:

Functionalized mesoporous silica as matrix for shape-stabilized phase change materials

From Applied Energy:

Synthesis and characterization of microencapsulated sodium sulfate decahydrate as phase change energy storage materials

From Energy Conversion and Management:

Prototype latent heat storage system with aluminum-silicon as a phase change material and a Stirling engine for electricity generation

From Journal of Solar Energy Engineering:

Experimental Investigation and Numerical Modeling of Room Temperature Control in Buildings by the Implementation of Phase Change Material in the Roof
Suitability Assessment and Experimental Characterization of Phase Change Materials for Energy Conservation in Indian Buildings

Research roundup: Microencapsulated coconut oil; mixed alkanes microcapsules; low-hydration heat cement slurry; more

Ben Welter - Tuesday, August 27, 2019

From Cellulose:

Microencapsulated organic coconut oil as a natural phase change material for thermo-regulating cellulosic fabrics

From Journal of Physics: Conference Series:

Numerical and experimental investigation of melting process in spherical PCM capsule used for low-temperature thermal energy storage systems

From Energy:

Synthesis and characterization of mixed alkanes microcapsules with phase change temperature below ice point for cryogenic thermal energy storage
Preparation of Low Hydration Heat Cement Slurry with Micro-encapsulated Thermal Control Material

From Applied Thermal Engineering:

A Three-Dimensional Numerical Investigation of a Novel Shallow Bore Ground Heat Exchanger Integrated with Phase Change Material

From Polymer Science:

Preparation of Phase Change Microcapsules with Inorganic/Polymer Hybrid Shell Through a “Two-Step” Reaction

From Solar Energy:

Improved thermal energy storage for nearly zero energy buildings with PCM integration

From Thermal Science and Engineering Progress:

A theoretical and experimental study of a TBAB salt hydrate based cold thermal energy storage in an air conditioning system

From Journal of Energy Storage:

A Review of Phase Change Materials for the Thermal Management and Isothermalisation of Lithium-Ion Cells

From Energy Conversion and Management:

Experimental performance evaluation of a novel designed phase change material integrated manifold heat pipe evacuated tube solar collector system

From Renewable and Sustainable Energy Reviews:

Corrosion mechanisms in molten salt thermal energy storage for concentrating solar power

Research roundup: Microencapsulated sugarcane wax; night ventilation; caprylic acid composite; more

Ben Welter - Friday, August 23, 2019

From Chemical Engineering:

Thermal properties and behavior of microencapsulated sugarcane wax phase change material

From Renewable Energy:

Experimental study on the influence of preparation parameters on strengthening stability of phase change materials (PCMs)
Climatic and seasonal suitability of phase change materials coupled with night ventilation for office buildings in Western China

From Applied Energy:

Thermal energy storage (TES) with phase change materials (PCM) in solar power plants (CSP). Concept and plant performance

From Materials Research Express:

Preparation and thermal characteristics of caprylic acid based composite as phase change material for thermal energy storage

From Energy Conversion and Management:

Thermodynamic assessment of an integrated renewable energy multigeneration system including ammonia as hydrogen carrier and phase change material energy storage

From Russian Journal of General Chemistry:

Symmetrical Fatty Dialkyl Carbonates as Potential Green Phase Change Materials: Synthesis and Characterisation

From Journal of Physics: Conference Series:

An Integrated Energy Power Generation with Energy Storage System

From Safety in Extreme Environments:

Review of energy storage technologies in harsh environment

From Materials Today: Proceedings:

Review on performance assessment of phase change materials in buildings for thermal management through passive approach

From International Journal of Environmental Science and Technology:

Sunlight-driven organic phase change material-embedded nanofiller for latent heat solar energy storage

From International Journal of Energy Research:

Application of a ground source heat pump system with PCM‐embedded radiant wall heating for buildings

From Industrial & Engineering Chemistry Research:

Theoretical Evaluation of an Organic Phase Change Material (PCM)-Inserted Dual-Functional Adsorbent for the Recovery of Heat of Adsorption

From Chemical Engineering Journal:

Flame-retardancy and thermal properties of a novel phosphorus-modified PCM for thermal energy storage

From Solar Energy:

Numerical study on charging characteristics of heat pipe-assisted cylindrical capsule for enhancing latent thermal energy storage

From Renewable Energy and Environmental Sustainability:

Use of phase change materials in concrete: current challenges

From Solar Energy Materials and Solar Cells:

Ambient pressure dried flexible silica aerogel for construction of monolithic shape-stabilized phase change materials

From Applied Thermal Engineering:

Preparation and properties of phase change temperature-tuned composite phase change material based on sodium acetate trihydrate–urea/fumed silica for radiant floor heating system

From Sustainable Cities and Societies:

Cardinal orientation and melting temperature effects for PCM-enhanced light-walls in different climates

From Journal of Thermal Analysis and Calorimetry:

Phase change materials (PCMs) for improving solar still productivity: a review

Patent application: Ice-based thermal energy storage device

Ben Welter - Thursday, August 22, 2019

U.S. patent application 20190257593 (applicant Boreales Energy, Hérouville-Saint-Clair, France):

"Disclosed is a heat exchange device including a first thermally conductive tube that is hollow over its length, a second thermally conductive tube that is hollow over its length, and including a thermally conductive fin, in which the fin extends lengthwise along the first tube, the fin extends lengthwise along the second tube and the fin extends width-wise between the first tube and the second tube. ... The invention is open to industrial application or useful in the field of heat accumulators, transferring heat between two phase change materials and in particular for storing energy in the form of ice from freshwater or saltwater or brackish water."

http://www.freepatentsonline.com/20190257593.pdf

Research roundup: Analysis of hysteresis method in EnergyPlus; pinecone biochar; passive cooling; thermal responses of concrete slabs; more

Ben Welter - Thursday, August 15, 2019

From Applied Thermal Engineering:

Application and sensitivity analysis of the phase change material hysteresis method in EnergyPlus: A case study

From Scientific Reports:

A promising form-stable phase change material prepared using cost effective pinecone biochar as the matrix of palmitic acid for thermal energy storage

From Applied Energy:

Geometry-induced thermal storage enhancement of shape-stabilized phase change materials based on oriented carbon nanotubes
Passive cooling through phase change materials in buildings. A critical study of implementation alternatives

From Cement and Concrete Composites:

Thermal responses of concrete slabs containing microencapsulated low-transition temperature phase change materials exposed to realistic climate conditions

From Solar Energy Materials and Solar Cells:

Preparation and thermal properties of low melting point alloy/expanded graphite composite phase change materials used in solar water storage system
Frost and high-temperature resistance performance of a novel dual-phase change material flat plate solar collector

From Energy:

Novel micro-encapsulated phase change materials with low melting point slurry: Characterization and cementing application

From IOP Conference Series: Materials Science and Engineering:

Thermal performances and characterization of microencapsulated phase change materials for thermal energy storage

From Journal of Physics: Conference Series:

Effect of thermal performance on melting and solidification of lauric acid PCM in cylindrical thermal energy storage

From Construction and Building Materials:A sodium acetate trihydrate-formamide/expanded perlite composite with high latent heat and suitable phase change temperatures for use in building roof

From Materials Research Express:

Investigation of magnesium nitrate hexahydrate based phase change materials containing nanoparticles for thermal energy storage

From Journal of the Brazilian Society of Mechanical Sciences and Engineering:

Selection of phase change material for solar thermal storage application: a comparative study

From Renewable Energy:

Experimental study on the thermal performance of a grey water heat harnessing exchanger using phase change materials

From International Journal of Energy Research:

Climate applicability study of building envelopes containing phase change materials

Croda began work on new microencapsulated PCM four years ago

Ben Welter - Friday, July 26, 2019

UK-based Croda International recently announced the launch of a microencapsulated form of biobased phase change material developed at the company's PCM technical center in Netherlands. The new material is designed to be used to control temperatures in bedding, mattresses, automotive interiors, clothing and other applications.

Jerome Gonthier and Martin ButtersThe development was led by Marco Auerbach and Jerome Gonthier, working with colleagues who have expertise in microencapsulation and acrylic polymer. Martin Butters, a specialist in PCM applications and business development, also supported the project.

Gonthier and Butters provided details on the new material in an email interview.

Q: What prompted the decision to develop this technology?

A: "Having established a range of high-quality bio-based PCMs, market demand led us to explore the microencapsulation of these PCMs. Microencapsulation converts the PCM into particles that are offered to the market in two forms, powder and water-based dispersion. Microencapsulated PCMs are often advantageous for use in composite materials such as coatings, fibers and other matrices where PCM leakage needs to be avoided."

Q: How long did it take to complete the project?

A: "Overall the project ran for about four years leading to the launch of the first products in 2018."

Q: Did the team surmount any unexpected challenges, technical or otherwise?

A: "The challenges were mainly those we expected – achieving microcapsules with good durability, very low levels of free wax and overcoming sub-cooling (reduction in crystallisation temperature due to microencapsulation)."

Q: When did Croda officially launch the technology commercially?

SEM photo of CrodaTherm ME29P (powder grade) A: "The first products, CrodaTherm ME 29D (50% dispersion) and CrodaTherm ME 29P (powder), which are 29º C melting point products, were launched in Q4 2018. 32º C versions will be added to the range shortly and we expect the range to be further extended with other operating temperatures in due course."

Q: Does Croda manufacture fibers and textiles with the microencapsulated PCM? Or does it manufacture the MPCM and sell it to fiber and textile manufacturers?

A: "Croda does not produce fibers or textiles, instead we specialize in offering PCMs that are developed and manufactured in-house, for use in such applications (and many more)."

Q: What specs can you share on the MPCM, such as composition, peak melt point and latent heat storage capacity?

A: "We microencapsulate CrodaTherm bio-based PCMs with an acrylic-type shell. For CrodaTherm ME 29D and ME 29P, peak melting temperature is 29ºC and latent heat is typically about 180 J/g."

Q: Does the MPCM have any properties, such as latent heat storage capacity or ease of manufacture, that sets it apart from competing products?

A: "We use internally produced bio-based PCM, rather than paraffin waxes sourced externally from the market, meaning we have full control over quality and the products have high bio-based content and excellent thermal properties."

Q: Have textiles embedded with this MPCM undergone thermal effusivity testing or other tests that would confirm their effectiveness in managing temperatures in consumer products?

A: "Several tests have been carried out to confirm the performance of materials embedded with mPCM and further work will be carried out, including thermal effusivity."

Q: Will the technology be used in any products scheduled for release this year or next?

A: "A number of projects are underway for different applications, so we’ll have to wait and see!"