Phase Change Matters RSS

 

The award-winning Phase Change Matters blog tracks the latest news and research on phase change materials and thermal energy storage. E-mail tips and comments to Ben Welter, communications director at Entropy Solutions. Follow the blog on Twitter at @PureTemp. Subscribe to the weekly PCM newsletter. Or join the discussion on LinkedIn.

RECENT POSTS

TAGS

ARCHIVE

Patent application: Shipping system for temperature-sensitive materials

Ben Welter - Wednesday, December 05, 2018

Cold Chain Technologies patent drawingU.S. patent application 20180328644 (applicant Cold Chain Technologies, Franklin, Mass.):  

"Shipping system for storing and/or transporting temperature-sensitive materials. In one embodiment, the system includes an outer box having four side walls, bottom closure flaps, and top closure flaps. A vacuum insulated panel (VIP) is detachably coupled to one of the top closure flaps and is removably covered by a cover. An insulation unit is removably positioned within the outer box, the insulation unit including a plurality of VIPs arranged to define a cavity bounded by a bottom wall and four side walls. A disposable liner is removably mounted on the insulation unit. The liner may be a thermoformed sheet and may cover the interior and top surfaces of the insulation unit. A plurality of temperature-control members and a product box may be removably positioned in the liner."

http://www.freepatentsonline.com/20180328644.pdf

Patent application: A transportation box with PCM

Ben Welter - Monday, November 12, 2018

Pluss patent application drawingU.S. patent application 20180320947 (inventors Devendra Jain, Nidhi Agarwal, Ravi A.T. Teja and Deepraj Sarmah, Gurgaon, India): 

"A transportation box comprising a plurality of first phase change materials (16), a plurality of second phase change materials (20), a first box (18) adapted to enclose a payload box (10), a second box (22) and an outer box (14). The payload box (10) is embedded with the plurality of second phase change materials (20). Further, each of the plurality of first phase change materials (16) is placed above and below the payload box (10). The second box (22) is adapted to contain temperature sensitive products and is nestable within the payload box (10). The first box (18) is nestable within the outer box (14). The plurality of first phase change materials (16) and the plurality of second phase change materials (20) are arranged in a manner such that air in between controls heat flow into and within the first box (18)."

http://www.freepatentsonline.com/20180320947.pdf

Patent application: Thermo protection storage cell for cold transport box

Ben Welter - Monday, October 29, 2018

U.S. patent application 20180283761 (applicant Swissmedpack Technologien JP. Buettiker GmbH, Basel, Switzerland):

"A thermo-protection-storage-cell for the ensuring of a temperature range from a lower temperature exposure limit to an upper temperature exposure limit contains a thermo-cell body and at least one filling chamber which is arranged in the thermo-cell body. At least one filling chamber is filled with a first phase-change material which changes its phase at the point of the lower temperature exposure limit. The at least one filling chamber is filled with a second phase-change material which changes its phase at the point of the upper temperature exposure limit. The thermo-protection-storage-cell facilitates an efficient and safe ensuring of a temperature-sensitive good in a useful way, especially during its transport."

http://www.freepatentsonline.com/20180283761.pdf

PCM briefing: UCF wins $360,000 grant to develop solar storage module; Nike unveils prototype cooling vest

Ben Welter - Monday, September 17, 2018

• The University of Central Florida was awarded a $360,000 grant from the National Science Foundation last month to develop and commercialize a grid-connected solar storage module. UCF is partnering with battery maker AllCell Technology to develop the system, known as iPV++. The system will use smart inverters and battery management to deliver stable and predictable PV-based solar power for grid-tied applications. AllCell phase change composite material will provide passive thermal management of the system's lithium-ion battery modules. Dr. Issa Batarseh, UCF electrical engineering professor and the project principal investigator, says use of the material "guarantees the safety of the battery modules, simplifies the installation and maintenance, and significantly increases lifetime due to temperature control.”

Nike prototype cooling vest• A prototype cooling vest developed by the Nike Sport Research Lab made its public debut at the U.S. Open in Flushing Meadow, N.Y., earlier this month. Scorching heat and high humidity marked the tennis tournament's later rounds, prompting players to do whatever they could to stay cool. Rafael Nadal, right, was among the players seen wearing the vest courtside. The form-fitting vest features four cooling packs -- two in the front and two in the back -- to quickly cool down players between sets and before and after matches. Nike declined to answer questions about the vest, but it appears similar to phase change vests already on the market, including versions made by TechNiche and Glacier Tek.

Peli BioThermal, the temperature-controlled packaging company, has opened a service center in Indianapolis. The company says the 50,000-square-foot facility will be one of the largest in Peli's Credo on Demand network.

Registration is open for the next ARPA-E Energy Innovation Summit, to be held in Denver, Colo., July 8-10, 2019. The 10th annual conference and technology showcase will "bring together experts from different technical disciplines and professional communities to think about America’s energy challenges in new and innovative ways." 

• Australian energy storage startup 1414 Degrees began trading on the Australian Securities Exchange last week after raising $16.3 million AUS as part of its initial public offering. The company's technology stores electricity as thermal energy by heating an melting containers full of silicon at a fraction of the cost of lithium-ion batteries.

NETenergy, a Chicago startup that licenses technology developed at the University of Illinois at Chicago, plans to commercialize its hybrid air-conditioning system with funding from the U.S. Department of Energy. The $500,000 grant was awarded to NETenergy's partner, the National Renewable Energy Laboratory. The International Copper Association and Ingersoll-Rand are commercial partners on the grant, which will provide cash and in-kind matching funds. The technology uses phase change composites to store cold energy, allowing customers to shift A/C production to off-peak hours, when electricity is cheaper. 

• Costs for U.S. chemical distributors could rise by nearly $1.3 billion if the United States imposes tariffs on $200 billion worth of goods from China, according to an analysis by John Dunham & Associates. Job losses could top 5,900, the analysis said.

PCM-equipped heat exchanger designed for use in reefer trucks, cold rooms

Ben Welter - Friday, September 14, 2018

A new PCM application turned up in my LinkedIn feed this week:

"Pluss Advanced Technologies Pvt. Ltd. presents ThermoTab active plates used for both #coldstorages and #transportation applications at India Cold Chain Show 2018" ... "Enabling last mile connectivity with fuel free refrigeration."

Vishnu SasidharanThe post offered plenty of hashtags but not much information. I asked Vishnu Sasidharan, right, vice president for new product initiatives at Pluss, for details on the thermoTab Active heat exchanger.

Q: Who developed the thermoTab Active heat exchanger and when was it introduced commercially?

A: "The thermoTab Active heat exchangers are being sourced from FIC, Italy, a company which is has been manufacturing heat exchangers for thermal energy storage in refrigerated vehicles since 1951. Pluss has partnered with FIC to offer complete solution – PCM-filled heat exchangers exclusively in India – introduced commercially in India from September 2017. The partnership leverages FIC & Pluss strength in heat exchanger and material sciences respectively to offer solutions for storage, transportation and space cooling/heating."

Q: What types of PCM are used? (salt hydrate, thermal energy capacity, peak melt point ranges, etc.)

A: "The current standardized offerings are for two categories of temperature; +2 to +8 deg C and -15 to -25 deg C. The plates offered on the basis heat load capacities and the categories under which it falls. For instance, if a customer requires 20kw-Hr of thermal storage capacity for +2 to +8 deg C the number of plates, the customer could refer to the datasheet and choose the combination of thermoTab Active plates based on its capacity. Alternatively, the datasheet also provides with a quick selection of number of thermoTab Active plates based on the volume of the container, insulation thickness and the retention hours required." 

Q: Describe how the heat exchanger functions.

Pluss thermoTab Active plateA: "The heat exchanger plates have a refrigerant coil inside. The PCM filled inside the plate remains completely immersed in the PCM solution. During charging or freezing cycle begins when refrigerant is passed through the coil at a temperature lower than the phase change point of PCM. When the temperature in the room starts to rise above the phase change point of the PCM, the surface of the heat exchangers starts to release the energy at a constant temperature, thereby maintaining the temperature of the environment."

Q: How and when are the PCM panels charged in a refrigerator truck?

A: "The thermoTab Active plates are charged by means of an electric refrigeration system on board the truck. Prior to commencement of the delivery cycle, the truck’s refrigeration system is connected to a three-phase electric source for 8-10 hours. The cost of storing energy by electricity as against active cooling using diesel the savings are substantial. The payback for such system is less than six months."

Q: How and when are the PCM panels charged in a micro cold room?

A: "In a micro cold room as well the charging takes place similar to a refrigerator truck. However, the operating cost could be further reduced by running the refrigerator unit using solar instead of grid electricity. The thermoTab Active plates provides a unique value proposition for solar based micro cold room by enabling 24/7 uninterrupted cooling without the requirement of an electrochemical battery. Most micro cold rooms operate in areas which do not have access to electricity."

Q: How does thermoTab Active differ from passive PCM systems used in reefer trucks and cold rooms?

A: "Passive PCM systems depend on a centralized freezing unit. This makes the process cumbersome for the user as the PCM modules/cartridges need to be constantly removed from the container to a freezer unit and back. It also results in temperature losses due to exposure to ambient temperature during the loading and unloading of PCM modules."

Q: How many refrigerator trucks are using the system?

A: "In India over 250 refrigerator trucks are using this system."

Q: How many micro cold units are using the system?

A: "In India approximately 60 micro cold rooms are using this system. The demand is immense and we believe the application is now beginning to transition from early stage to maturity in terms of market reach."

Q: Is the product available outside India?

A: "It is also available in Africa and southeast Asia."

PCM briefing: Ice Energy seeks distributors in Australia, Mexico and Saudi Arabia; Thermetrics' new manikin can measure PCM effects

Ben Welter - Friday, August 31, 2018

• In an interview with Energy Storage Report, CEO Mike Hopkins discussed Ice Energy's plans to distribute its ice-based thermal energy storage technology in Australia, Mexico and Saudi Arabia. In June, the California company announced a $40 million cash infusion from Argo Infrastructure Partners to finance the delivery of Ice Energy's residential and commercial thermal storage contracts.

Thermetrics manikin ANDIThermetrics says its new ANDI sweating thermal manikin has the "unrivaled ability" to measure both positive and negative heat flux and to respond to changing environmental conditions with "unprecedented" speed and accuracy. The new manikin was unveiled this week at the 12th International Meeting of Manikins and Modeling, hosted by the Swiss research institute Empa, in St. Gallen, Switzerland. The manikin can be used to evaluate the thermal performance of apparel, blankets and seats, as well as quantify the cool-to-touch or warm-to-touch temperature-buffering effect in fabrics containing phase change materials. 

• New from LP Information: "2018-2023 Global Eutectic Phase Change Material Consumption Market Report"

• New from Research and Markets: "Phase Change Materials (PCMs) - A Global Market Overview"

• The journal Nature reports that India is cracking down on predatory journals, publications that "actively solicit manuscripts and charge authors hefty fees without providing the services they advertise, such as editing and peer review." 

• Life science laboratories are finding creative ways to reduce the amount of plastic they throw away, The Scientist reports. 

Sonoco ThermoSafe will hold its next Leading Minds Seminar Nov. 6-7 at the Sheraton Skyline Hotel Heathrow, London, England. Co-hosted by ELPRO, the seminar is a chance for pharmaceutical manufacturers, supply chain partners and government representatives to discuss temperature-assurance packaging and data monitoring in a collaborative environment.

Viking Cold Solutions says the thermal energy storage system the company installed at a 93,000-square-foot frozen food distribution center in Richmond, Calif., has reduced peak period energy consumption by up to 43 percent and reduced overall freezer energy consumption by 35 percent. Viking installed the system at the Dreisbach Enterprises warehouse earlier this year. Plastic panels filled with a proprietary salt hydrate are installed evenly throughout the warehouse atop the existing product racks. The PCM absorbs heat as it melts, allowing chillers to run less frequently and still keep the warehouse within a few degrees of the target temperature. The system also includes intelligent controls and sensors to optimize energy use and alert managers to temperature abnormalities, equipment failure and power outages.

PCM briefing: South African utility scraps CSP plant; Pelican BioThermal seeks Americas sales director

Ben Welter - Monday, August 27, 2018

• The second round of U.S. and China tariffs took effect last week, covering about $4.2 billion in chemicals and plastics. Based on 2017 exports to China, ICIS News says the U.S. commodity chemical products most affected are monoethylene glycol, styrene, EVA copolymers, linear low-density polyethylene, high-density polyethylene (HDPE) and ethylene dichloride.

Dr. Joachim KuhnVa-Q-tec AG's management board has extended the contract of CEO Dr. Joachim Kuhn, the company's founder, through Dec. 31, 2023.

• The South African utility Eskom has decided to scrap development of the 100MW Kiwano concentrated solar power plant and instead invest the money in battery storage.

Pelican BioThermal has an opening for director of sales - Americas in the company's U.S. office in Plymouth, Minn. The director will "oversee all aspects of the growth and development of BioThermal market" in North and South America. Job candidates researching Peli may want to watch the company's latest videos, which show how to assemble the new CoolPall Flex temperature-controlled shipper.

NorthVolt has an opening for a thermal/mechanical design engineer for battery system development at the company's office in Stockholm, Sweden. NorthVolt is building one of the first European large-scale lithium-ion battery factories.

• New from TMR Research: "Thermal Energy Storage Market - Global Industry Analysis, Size, Share, Trends, Analysis, Growth, and Forecast 2017 - 2025"

• New from QY Research: "Global Phase Change Materials (PCM) Market Professional Survey Report 2018"

• New from Reports and Markets: "Global Cold Chain Equipments Market Insights, Forecast to 2025"

• In an Imaginasium interview, Encapsys President Mary Goggans talks about the Appleton, Wis., microencapsulator's transition to a standalone company over the past two years.

PCM briefing: Students raise money to send Arktek containers to Zimbabwe; nominations open for Young Scientist Research Award

Ben Welter - Monday, August 20, 2018

• Four middle school students in Beijing have raised enough money to send three Arktek vaccine containers to Zimbabwe. The PCM-equipped containers, which cost about $5,800 each, keep diphtheria, pertussis, tetanus and other vaccines at a safe temperature for weeks without refrigeration. The girls presented the fundraiser as an entry in the Public Benefit International Challenge for Youth 2018. They also visited the factories in Shandong province to see how the containers are manufactured. Although they didn't win the competition, the girls continue to raise money to send more Arktek containers to African nations. 

• New from Transparency Market Research: "Cooling Fabrics Market - Global Industry Analysis, Size, Share, Growth, Trends, and Forecast 2017 - 2025"

India and Indonesia have signed a memo of understanding that recognizes, for the first time, the Indonesian Sustainable Palm Oil and the Indian Palm Oil Sustainability frameworks as legitimate sustainability efforts. The Solvent Extractors Association of India, the Indonesian Palm Oil Board and supply chain development organization Solidaridad signed the agreement July 16.

• Nominations are being accepted for the Young Scientist Research Award, which recognizes substantial research contributions in one of the areas represented by a division of the American Oil Chemists' Society. The award, sponsored by the International Food Science Centre A/S, recognizes young researchers whose work "has significantly effected an advance within their discipline, or holds substantial promise for such an effect in the near future." Nominations are due by Oct. 1.

Patent application: Thermal container insulated with phase change material

Ben Welter - Sunday, August 12, 2018

Solee patent drawingU.S. patent application 20180224178 (applicant Solee Science & Technology USA, Berkeley Heights, N.J.):

"A thermal container insulated with phase change material comprising a plurality of panels to form a body with a plurality of sides, a bottom and a lid, wherein each panel further comprises: a lining board, a phase change cold storage board, an insulation board; and a skin board. The phase change cold storage board further comprises an array of openings filled with solid-solid phase change material. The thermal container can maximize its storage capacity without compromising any volume for ice. It can maintain an accurate temperature range suitable for transportation. The container is reinforced at various locations to improve stability and structural integrity."

http://www.freepatentsonline.com/20180224178.pdf

PCM briefing: Shipping costs rise for chemical companies; Inventure to build plant in China

Ben Welter - Saturday, August 11, 2018

Viking Cold Solutions founder and board chairman Paul Robbins, who retired as president at Caribbean Shipping Services in July, says he plans to resume a more active role in the day-to-day operations at Viking. The Houston company makes TES systems that pair phase change material with intelligent controls and remote energy-monitoring software to reduce commercial refrigeration costs.  

Chemical Week reports that shipping costs are on the rise for chemical companies as capacity tightens and truck traffic shifts to railroads.  

Inventure Renewables of Tuscaloosa, Ala., is partnering with Wilmar International and Desmet Ballestra Group on a new manufacturing plant in China's Jiangsu province, the Birmingham Business Journal reports. Construction is expected to begin in 2019. The plant will use Inventure’s soap carbonate technology to convert low-value processing residues into uncontaminated free fatty acids.

Maurizio ZaglioMaurizio Zaglio‎, right, international business development manager at Sunamp Ltd., was in Hangzhou, China, this week to present the company's new products at the 2018 China Heat Pump Annual Conference.

• New from Research and Markets: "Phase Change Materials (PCMs) - A Global Market Overview"

ARPA-E has issued a funding opportunity of up to $35 million for the High Intensity Thermal Exchange through Materials and Manufacturing Processes program, to develop new approaches and technologies for the design and manufacture of high-temperature, high-pressure, and highly compact heat exchangers. 

• The American Chemistry Council confirmed this week that high-density polyethylene (HDPE) is on the list of U.S. petrochemicals and plastics targeted for $16 billion in retaliatory tariffs from China. "Prospects of trade war are eroding business confidence from the Tax Cuts and Jobs Act," says the ACC's Kevin Swift. The U.S. economy is expected to grow by 2.4 percent in 2019, Morningstar reports, but economists have cut the average forecast for 2020 from 2 percent to 1.8 percent.